Custom Battery Pack & Charger Manufacturer

For over 30 years, the Power Products team has been helping companies across a variety of industries, including public safety communications, healthcare, industrial controls, and the military, with their original equipment manufacturer (OEM) and custom battery pack and charger needs. Our team of in-house engineering and project management experts are here to help take any project from concept to realization.

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Why Choose Power Products?

Lithium-ion battery being manufactured in an assembly line


Our team of specialists come with a refined skillset built from years of industry knowledge and success.


We're an industry leader with over 30 years accrued supplying two-way radio accessories.


Our product portfolio is comprised of customizable solutions for any application.


We offer a reactive and adaptable design and manufacturing process to support modifications as needed.

Applications We Support

Unarmed Plane Icon

Drones & UAV

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Military Chevron Badge Icon

Military, Fire, Police

Alarm Icon

Personal Safety

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Power Drill Icon

Specialized Industrial Power Tools

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Test & Measurement

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Custom Battery Packs

At Power Products, we offer a variety of custom battery packs to meet our customers' unique needs and specifications. Our team can help you determine which type of battery and chemistry will work best in your deployment to ensure optimal performance and success.

Smart Two-way Radio Pack

Custom Smart Battery Packs

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Lithium Two-way Radio Pack

Custom Standard Lithium-Ion Battery Packs

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Nickel Metal Hydride Batteries

Custom NiMh & Primary Battery Packs

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Custom Smart Battery Packs

If you are looking to utilize a variety of features for your project, custom smart batteries are the solution for you. At Power Products, we specialize in the complexities of designing the internal workings of a battery management system (BMS), allowing you to choose the most appropriate and cost-effective components for your smart battery. Completely customize essential battery parts with the BMS within a smart battery to produce a unique product to your specific requirements.

Battery pack being inserted into a power tool.


  • Fuel gauge integration
  • Encryption coding
  • Intrinsically safe design capable
  • Full SMBus communications
  • On-board in battery charger
  • Custom molded enclosures up to IP68
  • Battery protection circuits


  • Consultation services
  • Increased product design safety
  • ISO certified factories

Allow our team of experts to help you design and create a custom smart battery for your next deployment. Contact us for more information on how our smart battery consultation services can help improve your project.

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Custom Standard Lithium-Ion Battery Packs

Machinery in an assembly line manufacturing Lithium-ion batteries.

Lithium-Ion batteries power the lives of millions of people each day due to their light weight, high energy density, and ability to recharge. With custom Lithium-Ion batteries designed to your specifications and constructed with unique features, you receive the best possible design for your application. Secure a custom rechargeable battery solution your project needs to function to its fullest capabilities.

Find the Perfect Chemistry

  • LiCo
  • LiNMC
  • LiMn
  • Li-Polymer
  • LFP, LiFePO4

Customizable Solutions

  • Lithium-Ion cell selection and analysis via Tier 1 cell suppliers
  • Flexible communications including SMBUS, I2C, and other proprietary interfaces
  • Variety of housing designs for any budget
  • Battery management solutions (BMS)
  • Intrinsically safe design capable
  • Battery testing solutions
  • Enclosures up to IP68
  • Safety certifications
  • Custom chargers
  • Fuel gauging

High Quality, Reliability, & Safety

  • Research and analyze cell options over multiple manufacturers and chemistries
  • Build options to maximize efficiency and minimize costs
  • Clear specification analysis with a definitive focus on application requirements

Learn more about how our custom Lithium-Ion batteries can improve your project's portable energy needs. If you require a new battery design or are currently having a battery design issue, schedule a consultation with our team.

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Custom NiMh Battery Packs

Designed to provide reliable high-capacity energy and modern safety features, custom Nickel Metal Hydride (NiMh) batteries offer a portable energy solution that provides state-of-the-art power capabilities and effectively delivers and receives numerous types of information. Custom NiMh batteries benefit from a lower manufacturing cost, shorter design and development time, and the ability to be used within a wide range of applications, environments, and industries.

Machinery making NiMH battery packs


  • Nominal cell voltage of 1.2V
  • Voltage range of 1.0V-1.45V per cell
  • Integrated cells in a variety of series and parallel configurations to achieve desired voltage and capacity
  • Increased recharge rates compared to other chemistries
  • Broad temperature range of -20°C to +60°C

Housing Options

Choose the best housing option for your budget and application. From simple shrink wrap designs to intricate encapsulated plastic housing that allows us to custom design terminal connections and smart battery capabilities.

Custom Primary Battery Packs

When charging is not practical, primary batteries, also known as non-rechargeable batteries, are the perfect solution. With the added benefit of being suited for applications that require a longer shelf life, our custom primary batteries are designed with your needs in mind.

Find the Perfect Chemistry

  • Alkaline cells
  • Lithium cell technology
    • Manganese dioxide
    • Poly carbon monofluoride
    • Thionyl chloride
    • Sulfur dioxide

High Quality, Reliability, & Safety

  • Research and analyze cell options over multiple manufacturers and chemistries
  • Build options to maximize efficiency and minimize costs
  • Clear specification analysis with a definitive focus on application requirement
Primary batteries being processed through an assembly line

Let our experts help design and create a custom NiMH or primary battery for your next deployment. Contact us for more information on how our consultation services can help improve your project.

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Our Quality Promise

Quality is of the utmost importance to us, and we take pride in our careful selection process when it comes to the factories we work with. Our factory partners are known for only using the best quality Tier 1 cells from leading manufacturers like Panasonic, Sanyo, LG, Samsung, and Moli Energy, and having highly skilled operators and supervisors that are expertly trained in manufacturing battery packs.

At Power Products, we use the Eight Disciplines Methodology, also known as 8D, approach to ensure quality is designed into every battery pack we produce. During the creation process, our battery packs and chargers will go through a design, development, and manufacturing cycle for both electrical and mechanical portions. Here are a few of the guidelines we adhere to:

Root Cause Analysis

We utilize problem-solving techniques like the 5 Whys, cause-and-effect diagrams, and statistical analysis to identify root causes of the problem and uncover the issues that contribute to the issue.

Defining Corrective Actions

We develop and implement permanent corrective actions to address the problem tailored to the specific manufacturing environment to prevent future occurrences.

Implementing Corrective Actions

We conduct rigorous testing and verification to ensure the effectiveness of our corrective actions involving analyzing data, conducting trials, and performing process validations.

Preventing Recurrence

We work with your team to implement our findings. This may involve updating standard operating procedures, enhancing quality controls, providing training programs, or implementing preventive maintenance schedules.

A Few Certifications and Standards We Adhere To

IEC logo

International Electrotechnical Commission (IEC62133)

Intertek ETL Listed logo

Intertek ETL Listed (UN38.3)

UL Certification logo

UL Certification
(UL62133, UL2054)

IEC logo

CE Certification

What We Do For You

Worker performing performance testing on orange robotic arms

At Power Products, we provide our customers with more than just a product on a shelf, we offer a suite of value-added services designed to meet and simplify their complex needs - making it easier for them to achieve their goals and grow their business.

  • Cell selection
  • Electrical BMS design
  • Mechanical design
  • Quick-turn prototyping
  • Regulatory testing
  • Quality battery pack manufacturing & warehousing

Request Consultation

Learn more about our custom battery pack design to optimize the cost and performance of your next product.

Fill out our form to provide us with more information about your project and preliminary specifications. A member of our team will be in touch shortly!

Mission Critical Electronics' Network and Industrial Power Division is comprised of American Battery Charging, DuraComm, Newmar Power, and Power Products Unlimited